Molding & Casting Profile
Metals Poured
ASTM A27 All grades (65-35, etc.)
ASTM A148 Grades 80-40 through 150-135
ASTM A216 All grades (WCB, etc.)
ASTM A352 LCB & LCC
ASTM A487 Grades 4, 9, 10
AAR M-201 Grades B, C & E[Soft Break]SAE J435CAll grades: (090, 0050, etc.)
QQ-S681 All grades[Soft Break]AISI 4130-4140, 4320-4340, 8620-8645
Heat Resistant High Alloys HH, HK, HT, etc.
Corrosion Resistant High Alloy Steels CA-15, CF-8M, CN-7M, etc.
Nickel-base Alloys CZ-100, M-35, etc.
Tool Steels A2, A6 & D2, etc.
Largest Weight Poured
2,000 lbs.
Molding Methods
No-Bake (Airset) molding: max mold size of 42”x48” 18”/18”
Core making
No-Bake, Cold Box, and Shell
Melting Methods
Electric arc (five-ton capacity)[Soft Break]Two coreless induction furnaces (1250 lbs. each)
Pattern Shop
Capable of complete manufacture of patterns, as well as maintenance and repair of existing patterns.
Cleaning Room
Cleaning Facilities
1 - 48” x 48” Wheelabrator
1 - 63” x 96” Wheelabrator
1 - 14 cubic foot Wheelabrator
1 - Pangborn 72GN Rotoblast
1 – Pangborn 8 foot Table Blast
2 - Car-bottom normalizing furnaces (15-ton capacity)
5 - Weld stations
5 - Arc air stations
3 - Burning stations
15 - Finishing stations (chip and grind)
Straightening Presses
1 - 200-ton vertical hydraulic press
1 - 400-ton vertical hydraulic press
Heat Treating (Quench and Temper) Equipment
1 - Pusher-type furnace with water quench
1 - Roller-type furnace with water quench
3 - Lindberg floor (pit) tempering ovens
1 - Gas 2200F box furnace
NDT Services
1 - Ultrasonic flaw detection
4 – AC/DC Magnaflux stations (dry)
1 – Wet fluorescent magnetic particle inspection station
5 - Portable magnetic particle inspection yokes
2 – Bendix Portage layout tables (one computer assisted)
1 - King portable Brinell tester
1 - Tinius Olsen 3,000 Kg Brinell tester
* X-ray facilities available at local vendor
Metallurgical Laboratory
All chemical physical and mechanical testing done on-site.
All machining of test specimens done on-site. Also have jominy end quench testing facilities: hardenability testing of material.
Complete metallographic capabilities.
Complete sand testing lab capable of performing following test/analyses:
Sieve analysis
Loss On Ignition
Tensile
Compatibility
Moisture
Permeability
Density
Green compression
Active clay
Equipment
1 - Baird Model DV-4 Vacuum Spectrometer, computer assisted, low and high alloy capability, 20 channels
2 - Rockwell Hardness Testers, B and C Scale
1 - Tinius Olsen Tensile Testing Machine
1 - Charpy Impact Tester
1 - Nil Ductility Transition Test Machine
Metals Poured
ASTM A27 All grades (65-35, etc.)
ASTM A148 Grades 80-40 through 150-135
ASTM A216 All grades (WCB, etc.)
ASTM A352 LCB & LCC
ASTM A487 Grades 4, 9, 10
AAR M-201 Grades B, C & E[Soft Break]SAE J435CAll grades: (090, 0050, etc.)
QQ-S681 All grades[Soft Break]AISI 4130-4140, 4320-4340, 8620-8645
Heat Resistant High Alloys HH, HK, HT, etc.
Corrosion Resistant High Alloy Steels CA-15, CF-8M, CN-7M, etc.
Nickel-base Alloys CZ-100, M-35, etc.
Tool Steels A2, A6 & D2, etc.
Largest Weight Poured
2,000 lbs.
Molding Methods
No-Bake (Airset) molding: max mold size of 42”x48” 18”/18”
Core making
No-Bake, Cold Box, and Shell
Melting Methods
Electric arc (five-ton capacity)[Soft Break]Two coreless induction furnaces (1250 lbs. each)
Pattern Shop
Capable of complete manufacture of patterns, as well as maintenance and repair of existing patterns.
Cleaning Room
Cleaning Facilities
1 - 48” x 48” Wheelabrator
1 - 63” x 96” Wheelabrator
1 - 14 cubic foot Wheelabrator
1 - Pangborn 72GN Rotoblast
1 – Pangborn 8 foot Table Blast
2 - Car-bottom normalizing furnaces (15-ton capacity)
5 - Weld stations
5 - Arc air stations
3 - Burning stations
15 - Finishing stations (chip and grind)
Straightening Presses
1 - 200-ton vertical hydraulic press
1 - 400-ton vertical hydraulic press
Heat Treating (Quench and Temper) Equipment
1 - Pusher-type furnace with water quench
1 - Roller-type furnace with water quench
3 - Lindberg floor (pit) tempering ovens
1 - Gas 2200F box furnace
NDT Services
1 - Ultrasonic flaw detection
4 – AC/DC Magnaflux stations (dry)
1 – Wet fluorescent magnetic particle inspection station
5 - Portable magnetic particle inspection yokes
2 – Bendix Portage layout tables (one computer assisted)
1 - King portable Brinell tester
1 - Tinius Olsen 3,000 Kg Brinell tester
* X-ray facilities available at local vendor
Metallurgical Laboratory
All chemical physical and mechanical testing done on-site.
All machining of test specimens done on-site. Also have jominy end quench testing facilities: hardenability testing of material.
Complete metallographic capabilities.
Complete sand testing lab capable of performing following test/analyses:
Sieve analysis
Loss On Ignition
Tensile
Compatibility
Moisture
Permeability
Density
Green compression
Active clay
Equipment
1 - Baird Model DV-4 Vacuum Spectrometer, computer assisted, low and high alloy capability, 20 channels
2 - Rockwell Hardness Testers, B and C Scale
1 - Tinius Olsen Tensile Testing Machine
1 - Charpy Impact Tester
1 - Nil Ductility Transition Test Machine
